Areal surface texture and tool wear analysis from machining during powder bed fusion

Kossi Loic M. Avegnon; David C. Schmitter; Sandra Meisman; Haitham Hadidi; Benoit Vieille; Michael P. Sealy

doi:10.1016/j.procir.2022.03.109

Areal surface texture and tool wear analysis from machining during powder bed fusion

Kossi Loic M. Avegnon, David C. Schmitter, Sandra Meisman, Haitham Hadidi, Benoit Vieille, Michael P. Sealy

Research output: Contribution to journal › Conference article › peer-review

5 Scopus citations

Abstract

Coupling additive manufacturing with milling changes the interaction between the cutting tool and workpiece. The resulting effect on tool wear and surface integrity is poorly understood. Maraging steel printed via powder bed fusion was peripherally milled in the presence of un-melted metallic powder surrounding the printed part. Areal surface parameters, microhardness, and tool wear were analyzed. Results showed that milling within powder decreased surface roughness and introduced a weak orthogonal texture between the feed marks and printed layers. Milling without powder caused a more pronounced inclined texture. Milling within powder accelerated flank wear while milling without powder accelerated crater wear.

Original language	English (US)
Pages (from-to)	704-709
Number of pages	6
Journal	Procedia CIRP
Volume	108
Issue number	C
DOIs	https://doi.org/10.1016/j.procir.2022.03.109
State	Published - 2022
Event	6th CIRP Conference on Surface Integrity, CSI 2022 - Lyon, France Duration: Jun 8 2022 → Jun 10 2022

Keywords

hybrid AM
milling
surface texture
tool wear

ASJC Scopus subject areas

Control and Systems Engineering
Industrial and Manufacturing Engineering

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10.1016/j.procir.2022.03.109

Cite this

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title = "Areal surface texture and tool wear analysis from machining during powder bed fusion",

abstract = "Coupling additive manufacturing with milling changes the interaction between the cutting tool and workpiece. The resulting effect on tool wear and surface integrity is poorly understood. Maraging steel printed via powder bed fusion was peripherally milled in the presence of un-melted metallic powder surrounding the printed part. Areal surface parameters, microhardness, and tool wear were analyzed. Results showed that milling within powder decreased surface roughness and introduced a weak orthogonal texture between the feed marks and printed layers. Milling without powder caused a more pronounced inclined texture. Milling within powder accelerated flank wear while milling without powder accelerated crater wear.",

keywords = "hybrid AM, milling, surface texture, tool wear",

author = "Avegnon, {Kossi Loic M.} and Schmitter, {David C.} and Sandra Meisman and Haitham Hadidi and Benoit Vieille and Sealy, {Michael P.}",

note = "Publisher Copyright: {\textcopyright} 2022 The Authors.; 6th CIRP Conference on Surface Integrity, CSI 2022 ; Conference date: 08-06-2022 Through 10-06-2022",

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doi = "10.1016/j.procir.2022.03.109",

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TY - JOUR

T1 - Areal surface texture and tool wear analysis from machining during powder bed fusion

AU - Avegnon, Kossi Loic M.

AU - Schmitter, David C.

AU - Meisman, Sandra

AU - Hadidi, Haitham

AU - Vieille, Benoit

AU - Sealy, Michael P.

PY - 2022

Y1 - 2022

N2 - Coupling additive manufacturing with milling changes the interaction between the cutting tool and workpiece. The resulting effect on tool wear and surface integrity is poorly understood. Maraging steel printed via powder bed fusion was peripherally milled in the presence of un-melted metallic powder surrounding the printed part. Areal surface parameters, microhardness, and tool wear were analyzed. Results showed that milling within powder decreased surface roughness and introduced a weak orthogonal texture between the feed marks and printed layers. Milling without powder caused a more pronounced inclined texture. Milling within powder accelerated flank wear while milling without powder accelerated crater wear.

AB - Coupling additive manufacturing with milling changes the interaction between the cutting tool and workpiece. The resulting effect on tool wear and surface integrity is poorly understood. Maraging steel printed via powder bed fusion was peripherally milled in the presence of un-melted metallic powder surrounding the printed part. Areal surface parameters, microhardness, and tool wear were analyzed. Results showed that milling within powder decreased surface roughness and introduced a weak orthogonal texture between the feed marks and printed layers. Milling without powder caused a more pronounced inclined texture. Milling within powder accelerated flank wear while milling without powder accelerated crater wear.

KW - hybrid AM

KW - milling

KW - surface texture

KW - tool wear

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DO - 10.1016/j.procir.2022.03.109

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SN - 2212-8271

VL - 108

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ER -

Areal surface texture and tool wear analysis from machining during powder bed fusion

Abstract

Keywords

ASJC Scopus subject areas

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