J-integral analysis of PCBN tool crack propagation in hybrid machining of Advanced Materials

Z. Y. Wang, K. P. Rajurkar, J. Fan, G. Petrescu

Research output: Contribution to journalArticle

Abstract

Failure of polycrystalline cubic boron nitride (PCBN) cutting tools, resulting from microcrack development, is one of the major causes of tool replacement in the machining of advanced materials. In this research, the J-integral method is applied to study the relationship between crack growth in a cutting tool and tool life in a hybrid machining process. Results show that with the decrease of the cutting temperature and its gradient in the cutting tool, the J value decreases and the tendency for micro crack propagation in the tool declines. Therefore, tool wear and early fracture rates are remarkably reduced.

Original languageEnglish (US)
Pages (from-to)196-200
Number of pages5
JournalJournal of Manufacturing Processes
Volume6
Issue number2
DOIs
StatePublished - Jan 1 2004

Keywords

  • Advanced Materials
  • J-Integral Analysis
  • Tool Failure

ASJC Scopus subject areas

  • Strategy and Management
  • Management Science and Operations Research
  • Industrial and Manufacturing Engineering

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