On-Line Monitor and Control for Wire Breakage in WEDM

K. P. Rajurkar; W. M. Wang; R. P. Lindsay

doi:10.1016/S0007-8506(07)61972-6

On-Line Monitor and Control for Wire Breakage in WEDM

K. P. Rajurkar, W. M. Wang, R. P. Lindsay

Mechanical & Materials Engineering

Research output: Contribution to journal › Article › peer-review

55 Scopus citations

Abstract

Wire breakage (tool failure) is encountered in many industrial applications (e.g. cutting of complex contours) of Wire Electrical Discharge Machining (WEDM). This paper describes an on-line WEDM monitor, and proposes a control strategy to prevent wire rupture. The monitoring system detects the sparking frequency which is correlated with the wire breakage phenomena. A large number of sparking frequency data during the process has been analyzed. Features of the sparking frequency leading to wire breakage have been identified. The new control strategy proposes to control the sparking frequency at a constant level for avoiding wire rupture and improving productivity.

Original language	English (US)
Pages (from-to)	219-222
Number of pages	4
Journal	CIRP Annals - Manufacturing Technology
Volume	40
Issue number	1
DOIs	https://doi.org/10.1016/S0007-8506(07)61972-6
State	Published - 1991

Keywords

Monitoring
Physical and Chemical Machining
Wire-Rupture

ASJC Scopus subject areas

Mechanical Engineering
Industrial and Manufacturing Engineering

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10.1016/S0007-8506(07)61972-6

Cite this

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title = "On-Line Monitor and Control for Wire Breakage in WEDM",

abstract = "Wire breakage (tool failure) is encountered in many industrial applications (e.g. cutting of complex contours) of Wire Electrical Discharge Machining (WEDM). This paper describes an on-line WEDM monitor, and proposes a control strategy to prevent wire rupture. The monitoring system detects the sparking frequency which is correlated with the wire breakage phenomena. A large number of sparking frequency data during the process has been analyzed. Features of the sparking frequency leading to wire breakage have been identified. The new control strategy proposes to control the sparking frequency at a constant level for avoiding wire rupture and improving productivity.",

keywords = "Monitoring, Physical and Chemical Machining, Wire-Rupture",

author = "Rajurkar, {K. P.} and Wang, {W. M.} and Lindsay, {R. P.}",

note = "Funding Information: The supports of the National Science Foundation (Grant #DDhI-8906372) and :he State of Nebraska (Nebraska Research Initiative Fund) are gratefully acknowledged. Authors are thankful to Dr. D. F. Dauw (Charmilles Technology) for the encouragement and interest in the project.",

year = "1991",

doi = "10.1016/S0007-8506(07)61972-6",

language = "English (US)",

volume = "40",

pages = "219--222",

journal = "CIRP Annals - Manufacturing Technology",

issn = "0007-8506",

publisher = "Elsevier USA",

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TY - JOUR

T1 - On-Line Monitor and Control for Wire Breakage in WEDM

AU - Rajurkar, K. P.

AU - Wang, W. M.

AU - Lindsay, R. P.

N1 - Funding Information: The supports of the National Science Foundation (Grant #DDhI-8906372) and :he State of Nebraska (Nebraska Research Initiative Fund) are gratefully acknowledged. Authors are thankful to Dr. D. F. Dauw (Charmilles Technology) for the encouragement and interest in the project.

PY - 1991

Y1 - 1991

N2 - Wire breakage (tool failure) is encountered in many industrial applications (e.g. cutting of complex contours) of Wire Electrical Discharge Machining (WEDM). This paper describes an on-line WEDM monitor, and proposes a control strategy to prevent wire rupture. The monitoring system detects the sparking frequency which is correlated with the wire breakage phenomena. A large number of sparking frequency data during the process has been analyzed. Features of the sparking frequency leading to wire breakage have been identified. The new control strategy proposes to control the sparking frequency at a constant level for avoiding wire rupture and improving productivity.

AB - Wire breakage (tool failure) is encountered in many industrial applications (e.g. cutting of complex contours) of Wire Electrical Discharge Machining (WEDM). This paper describes an on-line WEDM monitor, and proposes a control strategy to prevent wire rupture. The monitoring system detects the sparking frequency which is correlated with the wire breakage phenomena. A large number of sparking frequency data during the process has been analyzed. Features of the sparking frequency leading to wire breakage have been identified. The new control strategy proposes to control the sparking frequency at a constant level for avoiding wire rupture and improving productivity.

KW - Monitoring

KW - Physical and Chemical Machining

KW - Wire-Rupture

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JO - CIRP Annals - Manufacturing Technology

JF - CIRP Annals - Manufacturing Technology

SN - 0007-8506

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ER -

On-Line Monitor and Control for Wire Breakage in WEDM

Abstract

Keywords

ASJC Scopus subject areas

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